Functional Masterbatch
Functional masterbatch is a type of granular material that incorporates specific additives, like pigments, dyes, antistatic agents, antibacterial agents, and flame retardants, into a carrier resin. This process ensures that the additives, which are typically challenging to evenly disperse in plastics, are distributed more uniformly. By using masterbatch technology, these additives enhance the plastic’s performance, giving it targeted functionalities. With nearly 30 years of experience in producing various masterbatches, we also offer custom solutions tailored to your specific needs.
PP filler masterbatch is produced using PP as the carrier resin, combined with dispersing agents and special additives, followed by surface activation and extrusion. This masterbatch enhances the rigidity and heat resistance of PP products, improving surface smoothness and gloss.
- Appearance: white granules
- Granule Size: ∅3×4mm
- Melting flow index: 2-5g/min (230℃, 15kg)
- Whiteness: ≥85%
- Density: 1.7-1.9g/cm³
- Moisture & Volatile Matter: ≤0.3%
Our magnesium hydroxide flame retardant masterbatch is formulated to be used in plastics to enhance their flame retardant properties. It is made from high-quality brucite (magnesium hydroxide), combined with polyolefin carrier resins and specialized additives, which are blended, extruded, and mechanically processed to ensure excellent flame resistance and smoke suppression.
- Density: 1.6±1g/cm³
- Moisture (105℃): <0.3%
- Melting flow index: 2-4g/10min
- Ash content (600℃): 60±2%
We formulated HDPE masterbatches to enhance the production of double-wall corrugated pipes, utilizing high-density polyethylene as the carrier along with ultra-fine inorganic fillers and functional additives. It improves both the strength and flexibility of the pipes, ensuring they can withstand significant pressure and stretching without breaking, even in demanding environments.
- Model: JH-901A, JH-901C
- 190℃, 5kg: 0.1-1, 0.6-1.5
- Ash Content 600℃ (%): ＜77, ＜75
- Moisture (%): ＜0.3, ＜0.3
In recent years, polypropylene (PP) has gained popularity as a sustainable alternative to PVC in flooring applications, thanks to its lighter weight and better environmental profile. The shift towards halogen-free materials has further driven innovation in the flame retardant sector, making products such as the PP flame retardant masterbatch we developed, which is an ideal choice for manufacturers looking to enhance both safety and sustainability.
- Model: JH-306
- Addition Rate: 100%
- Radiation heat flux: ＞9
- Flame retardant rating: Class1
- Each masterbatch is engineered to tackle specific challenges, providing features such as improved flame retardancy, antimicrobial properties, or color enhancement
- Ensures that additives are uniformly spread within the plastic, leading to consistent and reliable product performance
- Simplifies dosage control, allowing for more precise additive incorporation during plastic processing.
